Wooden Paddleboard Build

One of my retirement goals is to build a wooden paddle board. With the help of my friend, Josh of Ramsey Hardwood Floors in Bozeman, I’m building a board. Here’s the progression of the build:

The paddle board build began by gluing the template together. Shout out to Josh for lending a hand and providing shop space.

Milling the strips. We took rough hemlock flooring from the Old Faithful recreation hall
and stripped it to 1/4″ x 3/4″ slats for the paddle board. I used to play basketball on the
rec hall floor when I drove bus in Yellowstone in ’76 & ’77. Thanks, Josh, for reclaiming
the wood.
Planing the pieces to the final dimensions


























Center strips in place.

A bit of a delay. On February 20, I tore my rotator cuff while skiing at Bridger Bowl with my Eagle Mount partner. On March 11, I had surgery to repair a tore rotator cuff, a torn labrum, a torn bisep tendon and a completely torn supraspinatus. After 7+ weeks in a sling, I started physical therapy to regain range of motion. I am now just over 12 weeks post-surgery and am nearing full range of motion. The build continues.
Bottom strips nearly done
Bottom strips on and trimmed
Ready for internal blocking and top strips before adding the top strips.
Top strips going on. The internal blocking for leach plugs and other
attachments are in place.
Both sides stripped and finally looking like a paddle board
after I trimmed the excess wood flush to the sides.
I wet the wood to get an idea of what the final wood colors
will be.
Let the sanding begin. I started with 80 grit paper, then 100 and finally 120.
After numerous passes on both sides, the sanding is complete.
Sanded and ready for the side and end pieces